Heat Treatment Toolkit

Calculators & references for manufacturing engineers

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Material DB & Grade Cross-Ref

Material properties
Typical room-temperature engineering values by material class. Indicative.
Grade cross-reference & substitution
Cross-standard designations from the built-in grade DB. Substitutes ranked by composition distance within the same family; verify against the official standard.

CCT / TTT Diagram

Composition (wt%)
Results
TTT / CCT diagram (schematic, estimated)

Quench CCT loop

Quench path overlay
Medium & diameter → equivalent Jominy distance → cooling rate → overlaid on the CCT diagram (surface & centre). Indicative.

Ms / Mf & Retained Austenite

Composition (wt%)
Results
Critical points & heating temperatures
Andrews 1965 empirical; Ar are indicative cooling arrest lags. Heating windows are rule-of-thumb.

Quench-Temper Hardness

Composition (wt%)
Results
Secondary hardening
Tempered hardness vs tempering temperature (2 h)

Process Recipe

Carburizing / Nitriding

Results
Carbon / nitrogen profile
Nitriding depth vs time
Results
Layer depth vs time
Carburizing depth vs time
Effective case depth vs time
Fick 2nd law, effective depth at 0.40 wt%C. Indicative.

Hardness Converter

Converted values
Approximate (ASTM E140 / empirical). Verify for critical specs.
Quick reference tables
Grain-coarsening temp.
Indicative only — verify against spec/data sheets.

Jominy Hardenability

Jominy curve (HRC vs distance)

Weldability

Isothermal Quench

Hardenability Band

Hardenability band (HRC vs distance)
Band from ±tolerance applied to each alloying element; indicative only.

Temper Embrittlement

Temperature zones (°C)

Mechanical Properties

Yield strength (YS)
Estimated from phase fractions (mixture rule). Indicative only.

Section Core Hardness

Hardness vs depth
Core hardness by Jominy equivalent-distance method.
Quench medium selector
Mildest medium that fully hardens the section (reuses Jominy equivalent-distance model).

Charpy Impact KV

Empirical estimate; embrittlement zones from temper window.

Distortion Risk

Risk score
Indicative only — verify distortion on a trial part before production.
Surface residual stress (rough estimate)
Rule-of-thumb from the surface–core hardness gradient; not an X-ray / diffraction measurement.

Non-Ferrous (Al/Ti/Ni)

Not a phase-transformation model — no licensed thermodynamic database. Values are representative.

Fatigue / Creep / Fracture

Creep (Larson–Miller)
Results

Weld HAZ & t₈/₅

Results
Recommended preheat temperature
Linearised from the EN 1011-2 chart (CEV + plate thickness). Conservative minimum — confirm against the WPS / welding procedure qualification.

Induction Hardening

Results
Induction frequency to case depth

Precipitation TTP

Results
TTP diagram (ln t vs 1/T)
Estimates only. Always verify on a test piece before production.